Circuit Breaker Size Calculator
Find what size circuit breaker you need from load amps or watts/kW with an applicable general-load duty factor. Example: 32 A continuous load × 125% → a 40 A reference frame. This is not special-load protection selection, coordination, AIC or a code-table replacement.
Calculator
Quick: design amps and duty class. Advanced: convert kW/watts at voltage and phase, then apply continuous vs motor margin before picking a frame.
Line current is calculated and written into Load Current for the frame ladder.
About this calculator
Turns load current (or kW/watts via voltage and phase) and a general-load duty factor into a reference frame for early planning. It does not select motor, transformer or other special-load protection. Continue with conductor, fault-current, coordination and interrupting-rating checks on the protection calculators hub.
Calculation Results
Calculation Results
Safety Factor: 125% (continuous load) (× 1.25)
Calculated Current: 40.00 A
Screening Frame: 40 A (next reference frame above 40.0 A; not final OCPD selection)
Continue Your Calculation
Screen conductor ampacity at the breaker's full design duty, then verify route length in Voltage Drop. A breaker frame alone does not establish conductor size.
Engineering disclaimer
This calculator provides simplified breaker sizing for preliminary engineering only. Final protection device selection must follow applicable standards (IEC/NEC), manufacturer data, short-circuit studies, and coordination checks by a qualified engineer.
Standard breaker frame — quick reference
Common IEC/NEC-style frames used in this calculator’s ladder (aligned with typical NEC 240.6(A) standard ampere ratings). Multiply design load by your duty margin, then pick the next standard rating at or above the product.
| Load (A) | Margin | Product (A) | Next frame (A) |
|---|---|---|---|
| 12 | 125% continuous | 15 | 15 |
| 16 | 125% continuous | 20 | 20 |
| 24 | 125% continuous | 30 | 30 |
| 32 | 125% continuous | 40 | 40 |
| 48 | 125% continuous | 60 | 60 |
| 63 | 125% continuous | 78.8 | 80 |
| 80 | 125% continuous | 100 | 100 |
| 90 | 125% continuous | 112.5 | 125 |
NEC 240.6(A) — common standard ampere ratings
Standard OCPD ampere ratings commonly used for screening (not a full code reprint). After load × margin, round up to the next value on this ladder.
15 · 20 · 25 · 30 · 35 · 40 · 45 · 50 · 60 · 70 · 80 · 90 · 100 · 110 · 125 · 150 · 175 · 200 · 225 · 250 · 300 · 350 · 400 · 450 · 500 · 600 A
Breaker size vs typical copper wire (screening)
Illustrative pairing only—confirm ampacity, temperature rating, and local code. For project mm² from design amps, use the Cable Size Calculator.
| Breaker (A) | Typical Cu (AWG) | Typical Cu (mm²) | Common use |
|---|---|---|---|
| 15 | 14 AWG | 2.5 | Lighting / general outlets |
| 20 | 12 AWG | 2.5–4 | Kitchen / small appliance |
| 30 | 10 AWG | 4–6 | Dryer / water heater screen |
| 40 | 8 AWG | 6–10 | Range / 32 A EV continuous |
| 50 | 6 AWG | 10 | Range / hot tub screen |
| 60 | 6 AWG | 10–16 | Subfeed / larger EV |
| 100 | 3–1 AWG | 25–35 | Sub-panel feeder screen |
How to Calculate Breaker Size (Formula & Explanation)
Circuit breaker sizing formula: Breaker Size (A) = Load Current (A) × Safety Factor → next standard frame on the 240.6(A) ladder.
This breaker sizing calculator path is the same workflow people search as a circuit breaker calculator: start from amps (or convert kW/watts), apply continuous/motor margin, then pick the next standard OCPD frame.
If you know power instead of amps: single-phase I = P ÷ (V × PF); three-phase I = P ÷ (√3 × V × PF) with P in watts (kW × 1000). Then apply the same duty margin and round up.
80% rule vs 125% continuous (NEC practice)
US panel practice often says a breaker should not carry more than 80% of its rating for continuous loads (3 hours or more). That is the same math as sizing the breaker at 125% of continuous current: continuous load ÷ 0.80 = load × 1.25.
- Example: 32 A continuous → 32 × 1.25 = 40 A → select a 40 A frame (load is 80% of 40 A).
- Noncontinuous loads may screen closer to 100% of frame ampacity—still match conductor ampacity and local amendments.
- This calculator’s default 125% option is only a continuous-load screen where that rule applies; it is not a universal safety factor.
NEC 430.52 — motor branch-circuit short-circuit / ground-fault screen
NEC 430.52 and equivalent regional rules use a dedicated motor branch-circuit protection path whose limits depend on motor and OCPD type. This generic calculator deliberately does not produce a motor breaker frame. Use motor table/nameplate data, overload requirements, starting method and manufacturer MOCP where provided.
Continue with the Motor Starting & Protection guide and verify the code edition adopted by the project jurisdiction.
NEC 450.3 — transformer primary / secondary OCPD
Transformer primary and secondary breaker limits follow NEC 450.3 (percentage of rated primary/secondary current by voltage and supervision), not the generic continuous 125% path alone. Size kVA and currents first with the Transformer Size Calculator, then apply 450.3 percentages to choose OCPD frames.
Final selection must also consider short-circuit rating, coordination with upstream devices, conductor ampacity, and local code requirements.
Last updated: 2026-07-29. Screening estimate only—verify against the adopted NEC edition, manufacturer data, and a qualified electrician/engineer.
References
- NFPA 70 (NEC) — official development / purchase
- OSHA electrical safety overview
- NEMA — equipment & standards resources
Guides: Fuse vs Breaker Sizing · Motor Starting & Protection · Coordination & SCCR · Power Calculators Hub
Typical Examples & Frame Ladder
- 32 A continuous panel load × 125% → 40 A frame (pair with ~8 AWG / 6–10 mm² Cu per chart).
- Electric dryer ~24 A continuous × 125% → 30 A frame; confirm nameplate and 10 AWG (or local) conductors.
- 32 A EV continuous × 125% → 40 A frame; do not upsize the breaker without matching wire and charger MCA/MOCP.
- 90 A feeder × 125% → 125 A standard frame.
- Motor branch protection → use the dedicated motor/OCPD code and manufacturer path; this generic frame screen does not select it.
- Transformer primary/secondary OCPD → NEC 450.3 via the Transformer Size Calculator, not only 125% continuous.
Standard breaker frame ladder
Gray bars: common frames; blue bar: recommended frame; dashed line: load current; amber line: after safety margin.
Screening only—not a trip curve, coordination study, or code table replacement.
Frequently Asked Questions
What size breaker do I need?
Find the load current and apply 1.25 only when the adopted continuous-load rule applies, then view the next reference frame. Example: 32 A × 125% → 40 A. Special loads require a separate code/OEM path. Always verify conductor ampacity, terminal limits, fault-current rating and coordination.
What is a breaker size calculator?
This calculator shows a general-load reference frame from current and an applicable duty factor. It does not replace special-load OCPD tables, manufacturer limits, conductor ampacity, fault-current or coordination checks. Example: 32 A continuous × 125% → a 40 A reference frame.
Is a circuit breaker calculator the same as breaker sizing?
Yes for preliminary amp rating. A circuit breaker calculator and a breaker sizing calculator both answer “what size breaker do I need?” from load current (or watts) and duty margin. Trip curves, AIC/SCCR, and selective coordination are separate steps after this screen.
What size breaker for a dryer, EV charger, or panel feeder?
Typical screens (always verify nameplate): electric dryer often ~24 A continuous → 30 A; 32 A EV continuous → 40 A; 90 A feeder × 125% → 125 A. Use the Quick examples buttons, then confirm conductors in the wire chart and cable sizing tool.
What is a breaker size calculator used for?
It is used to estimate a suitable breaker current rating from load current and safety factor during preliminary electrical design.
How do I calculate breaker size from load current?
First calculate the load current, then multiply by an appropriate safety factor (for example 125% for continuous load). Finally, select the next higher standard breaker size. This calculator automates those steps for you.
What is the standard breaker sizing formula?
The formula is Breaker Size (A) = Load Current (A) × Safety Factor, then round up to the next standard breaker rating.
Can you show a breaker size example?
Example: 80 A continuous load × 1.25 = 100 A, so select at least a 100 A standard breaker, then verify with coordination and code checks.
Can I replace a 20 amp breaker with a 30 amp breaker?
Usually no—not without checking the whole circuit. A 30 A breaker is only valid if the conductors, terminal ratings, and connected load are approved for 30 A continuous service under your code (NEC, IEC 60364, or local rules). Swapping a tripping 20 A breaker for a 30 A unit on the same wire often violates ampacity, reduces protection, and can create overheating. If the 20 A trips, diagnose overload, inrush, or a weak breaker first; if the load truly grew, upgrade wire size and equipment together, then pick the breaker from the calculator ladder.
What is the 80% rule for breakers?
For continuous loads (typically 3 hours or more), US panel practice keeps the load at about 80% of the breaker rating—the same as sizing the OCPD at 125% of continuous current. Example: 32 A × 1.25 → 40 A frame. See 80% rule vs 125% above.
Why do continuous loads often use 125%?
Continuous loads heat the breaker for long periods. A 125% factor helps prevent nuisance tripping and keeps the breaker operating within its thermal limits, following typical code practice for continuous current (inverse of the 80% rule).
How does NEC 430.52 affect motor breaker size?
Motor protection follows a dedicated motor/OCPD code path and manufacturer limits. This generic calculator does not select the motor breaker. See the motor boundary above and the motor protection guide.
Can this calculator select a motor breaker?
No. Motor short-circuit/ground-fault and overload protection use dedicated rules that depend on motor and protective-device type, adopted code edition and manufacturer limits. Use the motor protection workflow instead of a generic multiplier.
How do I size a breaker for a transformer?
Use NEC 450.3 percentages of primary/secondary rated current after you know transformer kVA and voltages—not only the generic continuous 125% path. Start with the Transformer Size Calculator, then apply 450.3. See 450.3 notes above.
What is motor FLA and how does starting current affect breaker sizing?
FLA is running current and LRA represents locked-rotor starting current. Their protection requirements cannot be reduced to one generic multiplier. Use the motor starting & protection guide, manufacturer data and SCCR checks.
Does voltage affect breaker size?
Breaker current rating (A) is based on load current, but its voltage rating (for example 230 V, 400 V) must be suitable for the system. This tool focuses on current sizing; voltage and breaking capacity must be checked separately.
Is this calculator enough for final design?
No. It is a preliminary sizing tool. Final designs must include short-circuit calculations, coordination studies, cable sizing, ambient conditions, and must comply with IEC/NEC or local codes.
How do I use a 3 phase breaker size calculator?
Select 3-phase, enter line voltage and load as amps or kW (with PF). The tool derives line current if needed, multiplies by your duty margin, and returns the next standard frame—same ladder as single-phase. Example: after kVA to amps gives 90 A line current, × 125% → 125 A frame. Verify conductors in the Cable Size Calculator.
When should I use a fuse instead of a circuit breaker?
Use the same amp screening path here first. Fuses suit switchgear and MCC buckets where predictable I²t and spare links are acceptable; breakers suit panelboards where reset matters. See the Fuse vs Breaker Sizing Guide for decision tables and a 63 A feeder example.
How do selective coordination and SCCR fit after breaker sizing?
Amp screening here is step one only. Use the Protection Coordination & SCCR Guide with Short-Circuit Planning before final device selection.
What is the difference between MCB, MCCB, and fuse sizing?
MCB and MCCB are breaker frames; fuses are one-shot links. At screening stage, all use load current × margin → next standard amp rating. Trip curves, fuse class, and SCCR come later in coordination studies.
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